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<  Modifications - Mini Off Road Kart  ~  Exhaust Upgrade
D-Short
Post Fri Jul 11, 2008 12:22 am 
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Joined: 16 Jun 2008
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Has anyone tried the exhaust upgrade from Blade for a 150? I have a Sunl 150 and was thinking about a complete exhaust kit.


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ricduncan
Post Fri Jul 11, 2008 1:04 am 
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Joined: 13 Mar 2005
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Location: Dallas TX

The exhaust pipes for the Blade / Kinroad / Twister / Carter will not fit the SUNL or any engine that has the 2 bolt valve cover (at least not without modification). The pipe has a different angle at the head and the bolt flange holes won't line up.


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pud
Post Fri Jul 11, 2008 12:42 pm 
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D-Short i know its not a performance exhaust but maybe you could do something like what i did and others to.
i just used hacksaw cut tip off muffler then drill holes in the inside of muffler. seems to flow good with a nice sound.
i used a 12'' long 3/8's drill bit i got at tractor supply,i needed one anyway Smile
with what i done and the uni-filter i went from a 105 main jet to the a 125 main jet sure made a big difference in the engine performance.
pud


113N08-4-9(12-38).jpg: 3 Time(s) Viewed, 24.23 KB
the red box's are holes through muffler, first baffle plate that holds the crap in it and the one in the back to. 12'' long bit just works perfect for this.
yellow line holes stop at muffler do to the U shape tube in the baffle and the other junk.

113N08-4-9(12-38).jpg

Klik here or on the thumb to look at it in real size


114N08-4-9(12-41).jpg: 0 Time(s) Viewed, 14.33 KB
12'' long 3/8's drill bit i got at tractor supply for under $ 15.00

114N08-4-9(12-41).jpg

Klik here or on the thumb to look at it in real size



_________________
2006 sunl 150b
Dr. pulley 10 gram sliders, 1500 torque spring,39 tooth sprocket,2000lb winch, red neck uni filter, 125 main jet at 1,450 elevation, drilled out exhaust,ngk iridium plug,performance intake
trying a set of 10gram rollers now



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D-Short
Post Mon Jul 21, 2008 10:12 am 
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pud wrote:
D-Short i know its not a performance exhaust but maybe you could do something like what i did and others to.
i just used hacksaw cut tip off muffler then drill holes in the inside of muffler. seems to flow good with a nice sound.
i used a 12'' long 3/8's drill bit i got at tractor supply,i needed one anyway Smile
with what i done and the uni-filter i went from a 105 main jet to the a 125 main jet sure made a big difference in the engine performance.
pud
So do I drill the lenght of the bit on the red boxes only?


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pud
Post Mon Jul 21, 2008 12:01 pm 
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Location: west virginia

D-Short wrote:
pud wrote:
D-Short i know its not a performance exhaust but maybe you could do something like what i did and others to.
i just used hacksaw cut tip off muffler then drill holes in the inside of muffler. seems to flow good with a nice sound.
i used a 12'' long 3/8's drill bit i got at tractor supply,i needed one anyway Smile
with what i done and the uni-filter i went from a 105 main jet to the a 125 main jet sure made a big difference in the engine performance.
pud
So do I drill the lenght of the bit on the red boxes only?


D-Short the yellow line was just to show you were those tubes were, you can drill more if you want. this is my second exhaust the first one i broke at the flange and had it welded.i knew it wasn't going to last so i played with it a little.i think now i had around 7 holes drilled through it.for me with that many holes i just lost to much bottom end power with that many holes,not enough back pressure for me.
so that is why i went with 4 holes all the way through
if you space them just wright you can put a few more in yours if you want,its what ever your looking for.
hope that made since
pud

_________________
2006 sunl 150b
Dr. pulley 10 gram sliders, 1500 torque spring,39 tooth sprocket,2000lb winch, red neck uni filter, 125 main jet at 1,450 elevation, drilled out exhaust,ngk iridium plug,performance intake
trying a set of 10gram rollers now



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pud
Post Mon Jul 21, 2008 1:05 pm 
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Joined: 16 Jul 2007
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pud's gallery
Location: west virginia

let me rephrase that, when i say all the way through.i mean through end of muffler and the 2 plates inside of muffler. my muffler is 13'' long, with a 12'' drill bit in a drill you only got about 11'' length,so if you keep it running nice and straight you shouldn't go through the side or were the muffler begins.
just thought i would mention this, maybe not everybody's muffler that might try this is the same length.
pud

_________________
2006 sunl 150b
Dr. pulley 10 gram sliders, 1500 torque spring,39 tooth sprocket,2000lb winch, red neck uni filter, 125 main jet at 1,450 elevation, drilled out exhaust,ngk iridium plug,performance intake
trying a set of 10gram rollers now



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