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<  Modifications - Mini Off Road Kart  ~  Aluminum performance intake install on Blade 150
ricduncan
Post Sun Jun 29, 2008 10:25 pm 
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Joined: 13 Mar 2005
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Location: Dallas TX

Well after several yrs, my stock rubber intake started showing cracks, so I decided to upgrade to one of the aluminum intakes.
The problem is that these aluminum intakes will not fit most 150cc karts without some modifications. With these intakes, the carb is moved back about 5/8" and the carb bowl will hit the long motor mount bolt. Solution was to remove the long bolt and replace with 2 short bolts on each side. Also the wiring that was tie-wrapped to the bottom of the crossbar had to be moved. I also removed the plastic insulator that was between the old intake and the head. The carb still tends to be a little bit high and the air filter intake will hit the cross-member, but I just pushed down a little on the carb and slide my "drain pipe" in and tightened.


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jef_46614
Post Tue Jul 01, 2008 12:23 pm 
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Joined: 31 Jul 2007
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Location: South Bend, IN

Are you using the stock carb? what are those 24mm or something like that?
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Baja Reaction 150 ~ Uni Filter ~ 128 Jet ~ NGK Iridium Plug



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65StangGuy
Post Tue Jul 01, 2008 3:14 pm 
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Location: Middleberg FL

ricduncan, i just did the new intake mod to my blade 150 about a month ago before i went home to cali. i also replaced the long motor mount bolt with 2 grad A bolts from HD and cut back the rubber just a tad to move the carb closer to the intake. kind of a pain to push down on the carb to get my snorkle hose on there but it works. those look exaclty like the pics i took when i did mine.
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Blade 150DX
2K RPM clutch springs 2K lb. torque spring
prodigy variator 10G sliders, prodigy pro clutch and Bell
37T sprocket
kevlar belt
Racing CDI, high out put coil, iridium spark plug
rejet carb 115
snorkle extension for intake and CVT breather



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ricduncan
Post Tue Jul 01, 2008 3:53 pm 
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Joined: 13 Mar 2005
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Location: Dallas TX

jef_46614 wrote:
Are you using the stock carb? what are those 24mm or something like that?


The stock carb is 24mm.
Mine is the DENI PD24J.



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