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<  Modifications - Mini Off Road Kart  ~  How many people have the problem with cvt overheating????
stupid_kracker
Post Fri Apr 18, 2008 12:42 am 
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this is my 4th clutch. this time it was a racing clutch and wasnt made out of that cheap aluminum.

problem is i climb hills a 1/4 mile long and by the time i get to the top my cvt intake hose has smoke boiling out of it. its not so much eating the clutch pad as it is melting the clutch arms.

i know it sounds crazy but the aluminum is actually melting and dripping on the belt and inside the cvt housing. i have inspected everything on my cvt and its fine! no errors just that i put a ton of strain on the ole gal.

so here it is. while im getting a new modification together on how to stop the overheating lets hear some reviews from fellow members on their cvt heating issues. i will post pictures as i go!

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150cc kinroad gy6, 9 gram rollers, k&n airfilter, gutted exhaust, 30mm carb, racing coil,racing cdi, bigger battery,gates belt, 2,000lb winch, redneck force fed cvt intake



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Sansoni7
Post Fri Apr 18, 2008 3:49 am 
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I think you need more power on your engine, or....another engine. Embarassed
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Jabo
Post Fri Apr 18, 2008 7:13 am 
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There is a vented cvt cover out there. Just have to watch the mud and water.
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ALLBONES512
Post Fri Apr 18, 2008 8:51 am 
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I took the snorkel off the cvt cover and just run a piece of air filter over it no problems yet.
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pud
Post Fri Apr 18, 2008 10:10 am 
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i had heat problems to cracker were i live it seem your always going up hill to get any where Laughing like jabo said there is a vented cvt cover you can get to help get that heat away from the clutch faster.
i have a snorkle running up by drivers seat with no filter just screen it seems to let a good air flow in,working for now.
i drill some 3/8's holes in my cvt cover to help that clutch heat i think around 6 holes.you can fill it letting warm air out after hammering on it for a while Very Happy
also i made a mud guard to help keep things out and its been working good but i know doing things like this will not work for everybody,its gotta fit your riding style.
heres a few picture of what i was talking about.
pud


134N08-4-18(9-19).jpg: 3 Time(s) Viewed, 23.08 KB

134N08-4-18(9-19).jpg

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135N08-4-18(9-19).jpg: 2 Time(s) Viewed, 27.66 KB

135N08-4-18(9-19).jpg

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136N08-4-18(9-20).jpg: 1 Time(s) Viewed, 27.58 KB

136N08-4-18(9-20).jpg

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2006 sunl 150b
Dr. pulley 10 gram sliders, 1500 torque spring,39 tooth sprocket,2000lb winch, red neck uni filter, 125 main jet at 1,450 elevation, drilled out exhaust,ngk iridium plug,performance intake
trying a set of 10gram rollers now



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stupid_kracker
Post Fri Apr 18, 2008 12:28 pm 
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i have a pipe just like that on mine. it was much better than the stock with the filter but its still not enough. i can hear it whistling when its sucking air so i know its working but at low speeds its not able to get enough free air.

Here is what i have so far. dont laugh i know its redneck
it seems to work pretty good as far as forcing air down the tube. i still have to work on something to go on the to protect the fan blades.

drilling holes or a slotted cvt wont work for me i do alot of sloppy mud riding

keep in mind everything i have used to make this with was junk laying around the house i did not go out and buy anything


Picture 076.jpg: 2 Time(s) Viewed, 1.21 MB
the fan is out of a junk computer

Picture 076.jpg

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Picture 077.jpg: 2 Time(s) Viewed, 1.27 MB
the glue is plastic epoxy i had laying around the house. The blue housing its part of a quart of motor oil top. used a lighter to heat the pastic and form it. then drilled some holes in the fan to screw it into place to keep the glue from breaking loose

Picture 077.jpg

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Picture 078.jpg: 2 Time(s) Viewed, 1.24 MB
its not but about 2 feet long but its long enough

Picture 078.jpg

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150cc kinroad gy6, 9 gram rollers, k&n airfilter, gutted exhaust, 30mm carb, racing coil,racing cdi, bigger battery,gates belt, 2,000lb winch, redneck force fed cvt intake



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pud
Post Fri Apr 18, 2008 12:52 pm 
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cracker i never laugh at anybodys ideas to me thats one of things here that makes this place enjoyable for me.
as far as being redneck did you not see where i'm from Laughing Laughing
i know i mention this before but going with bigger axle sprocket
will help you out alot on some of this heat and its not a big job to change, again just a thought 4 clutch's is a lot
i liked the pictures and good on the next clutch.
pud

_________________
2006 sunl 150b
Dr. pulley 10 gram sliders, 1500 torque spring,39 tooth sprocket,2000lb winch, red neck uni filter, 125 main jet at 1,450 elevation, drilled out exhaust,ngk iridium plug,performance intake
trying a set of 10gram rollers now



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stupid_kracker
Post Fri Apr 18, 2008 1:00 pm 
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thanks pud. i have the kinroad with the dual chain and i would have to have the parts in my hand to look at them to see if i could matching something up, i cannot tell if a sprocket will fit just by looking at the picture.

here is the clutch i bought for 40.00$ its a racing clutch and its made out of some type of shiny aluminum actually looks like stainless. its light and looks to be built alot better than the stock. the main thing is it works so good. i can actually feel this one "hit" when it engadges.

personally i think it was worth more than 100.00 and he said he had a few more of these that i could pay 50.00 per or buy them all for 40.00 per. soo looks like im set on good clutches


6db1_1.jpg: 2 Time(s) Viewed, 18.29 KB
gy6 racing lightweight clutch

6db1_1.jpg

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150cc kinroad gy6, 9 gram rollers, k&n airfilter, gutted exhaust, 30mm carb, racing coil,racing cdi, bigger battery,gates belt, 2,000lb winch, redneck force fed cvt intake



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pud
Post Fri Apr 18, 2008 1:10 pm 
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thats a good buy on that clutch.
try BIGE on the sprocket if you would be interested in one later.
i think he is getting 37t double row sprockets for some of the guys
pud

_________________
2006 sunl 150b
Dr. pulley 10 gram sliders, 1500 torque spring,39 tooth sprocket,2000lb winch, red neck uni filter, 125 main jet at 1,450 elevation, drilled out exhaust,ngk iridium plug,performance intake
trying a set of 10gram rollers now



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stupid_kracker
Post Fri Apr 18, 2008 3:23 pm 
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that would be great if he could get me a tooth or 2 smaller sprocket for my kinroad..

pictures of finished product. the fan works great it helps the cvt pull more air at low speeds. you can feel a good breeze from the macroni on the back of the cvt now


Picture 084.jpg: 3 Time(s) Viewed, 1.29 MB

Picture 084.jpg

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Picture 085.jpg: 2 Time(s) Viewed, 1.27 MB

Picture 085.jpg

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_________________
150cc kinroad gy6, 9 gram rollers, k&n airfilter, gutted exhaust, 30mm carb, racing coil,racing cdi, bigger battery,gates belt, 2,000lb winch, redneck force fed cvt intake



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