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<  Engine Clinic - Mini Off Road Buggy  ~  clutch makes popping noise in low gear
Steeda
Post Sun Sep 21, 2008 5:26 pm 
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Every 2 months I get 7 days off In a row it makes for a lot of riding time and research time. Every other week that isn't 7 off I get 4 days in a row! Life is good.
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TeamHog
Post Wed Sep 24, 2008 9:52 pm 
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Steeda wrote:
Every 2 months I get 7 days off In a row it makes for a lot of riding time and research time. Every other week that isn't 7 off I get 4 days in a row! Life is good.


Sounds like you work shift work at a Power Plant, 12-hour days?

So, let's get this straight?

It makes the sound when starting off..
Starting off in low gear, Yes/No
Staring off in high gear, Yes/No

Is that a slow start or a fast/jack rabbit start?
Does it still do it if you ease into the throttle?

Be carefull when you do this.
Have someone drive. You stand behind the buggy and see if you can hear more or less of it.

If you can't tell...

Take the CVT Cover off and run it for a while. See if that increases or decreses the sound.

You've got homework.

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Steeda
Post Wed Sep 24, 2008 10:02 pm 
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Union job 12 hours a day. 36 hour weeks yep. Anything more is overtime.
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joshandwhit
Post Thu Sep 25, 2008 4:26 pm 
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when i start off slow and slowly speed up in low it wont pop. if i start off over half throttle it pops. if it was the teeth in the gear box wouldnt it do it all the time?


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BIGE
Post Thu Sep 25, 2008 4:42 pm 
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check the chain, if its to ;oose it will do that. also if its to tight it will hurt performance and put more stress on the tranny.

also jack it up and grab the top and bottom of each rear wheel. move it in and out and check fro cv joint movement, a-arm movement, and look to see if it moves in the bearing located in the rear knucke.

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TeamHog
Post Thu Sep 25, 2008 4:48 pm 
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BIGE wrote:
check the chain, if its to loose it will do that. also if its to tight it will hurt performance and put more stress on the tranny.

also jack it up and grab the top and bottom of each rear wheel. move it in and out and check fro cv joint movement, a-arm movement, and look to see if it moves in the bearing located in the rear knucke.


I had an axle break in the mid-point of the hub... It still moved forward, but made a similar "poping" noise... I found it following a similar routine that Eric mentions above....

You're smart... Just follow your normal troubleshooting routine, establishing boundaries (which you've already started) and move in from there.

If you jack up the rear-end you might as well take the wheel off and inspect things if that's what it takes.

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Chris Dierkens
'04 Yerf-Dog 3206 10g Rollers, 1500# Spring, Reverse, SuperTrapp, Uni
'04 KPX Xterro: pumper carb, oil cooling, 10g rollers, Junkies pipe, Uni
'05 Blade 150 DX: 4 Valve head, 10g rollers, East Side pipe, Uni
www.northeastbuggy.com



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Funnyman
Post Thu Sep 25, 2008 5:04 pm 
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I've had not so tight sprockets(not loose but not tight enough, check it out)
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