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<  Modifications - Mini Off Road Kart  ~  Dazon 150 Endro Classic Mods List.
BuggyKnoxTN
Post Mon Aug 25, 2008 6:25 pm 
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Ok I think I have a plan for my suspension change. This is a 150 dazon raider classic with the endro package ( head lights, working taillights, blinkers, side mirrors etc. )

This is the stock setup.


and this is my new plan.
Red is the new bracing, and the Yellow is the new shock location.


I am going to take the dog leg completely off and use that bolt hole to bolt on a piece of flat steel. then I am going to make some brackets with fish mouths to weld to the frame (after i move the battery). the back of the fish will have a bolt hole to bolt the steel too also. This way you can still remove the motor mount frame to get the engine out.

I think this should work pretty good. Just have to check for the clearance needed to turn the shocks up like this.

I will need to make some taller shock mounts or longer shocks. Just want to make sure it works first before I buy the new shocks.

Thanks for any input.

Nick



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BuggyKnoxTN
Post Mon Aug 25, 2008 6:27 pm 
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Also. I will make a brace to go up from above the new shock location to the roll cage frame to brace for the new pressure from the shocks.


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pghruby
Post Mon Aug 25, 2008 6:39 pm 
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I don't think the location you selected to mount your shock is sufficiently strong. Leave the shock location as it is now and box in your swing arm (like Yerf-Dog, Baja and Tomberlin).

Battery.jpg: 4 Time(s) Viewed, 277.56 KB
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Battery.jpg

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Winch.jpg: 7 Time(s) Viewed, 60.15 KB
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Winch.jpg

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Team913
Post Tue Aug 26, 2008 11:16 am 
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Location: Central N.C.

I can understand your wanting a longer/different/better shock and mounting location, but I think you need to look elsewhere for where to tie it to the frame behind the seat.
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BuggyKnoxTN
Post Tue Aug 26, 2008 4:30 pm 
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well looks like I am having to go back to math class to work out this suspension issue.

The chain is slipping when I have alot of weight on the cart or when I go in reverse. I have a double sprocket on mine so it isn't a wearing of the teeth type problem.



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the9fan
Post Tue Aug 26, 2008 4:38 pm 
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Is this what you are trying to accomplish?

shifter3.jpg: 10 Time(s) Viewed, 158.96 KB

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BuggyKnoxTN
Post Tue Aug 26, 2008 4:50 pm 
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Yes it will be like yours but I am not stretching my frame rail like you had to fit your massive beast in there behind the seat.

I doubt these factory shocks have that much travel between bump stops anyways.

I will just have to take some other pics and keep searching buggy sites till I find an equation or something to tell me how to work this.



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Monk2639
Post Tue Aug 26, 2008 6:08 pm 
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Try going to the website for works performance shocks. They have a messurment guide and placement info.
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BuggyKnoxTN
Post Wed Aug 27, 2008 8:42 am 
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Thanks Monk I will check it out.


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