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(0) Games   Log in to check your private messages Click banner to be taken to www.McDonoughpowersports.com *** You MUST be logged in to view pictures posted in messages, and to activate other special forum features!! *** Author Message <  Modifications - Mini Off Road Kart  ~  Upgrading Clutch and Variator jredd29 Thu Jul 10, 2008 11:45 pm  Digg It  Del.icio.us Slashdot It!      Initiated Joined: 13 Jun 2008 Posts: 54 Pictures: 3 Gallery pictures: 2 jredd29's gallery Location: Beaufort, SC Earlier today I ordered a few parts for the Challenger.  My newest mods are going to be, upgraded clutch springs, stiffer main spring, slotted variator, sliders, and compressed air in the tires!  I started the project tonight even though I won't be getting my parts until after the weekend.  I decided to document everything after I had already taken the whole darn thing apart.  So, I will be posting some pictures of the process oof rebuilding the cvt and anyone who wants to take theirs apart can just reverse the order of steps. First picture is of the stock clutch assembly completely disassembled. IMG_0184.jpg: 3 Time(s) Viewed, 2.48 MB Klik here or on the thumb to look at it in real size IMG_0185.jpg: 0 Time(s) Viewed, 2.13 MB Stock Springs Klik here or on the thumb to look at it in real size IMG_0186.jpg: 0 Time(s) Viewed, 2.76 MB stock main spring Klik here or on the thumb to look at it in real size _________________ Lance Charger 250s K&N filter, Custom MRP exhaust, Blaster front and rear shocks, Adjustable CDI, Performance coil, 130 Main jet, Yellow clutch arm springs, Blue Main spring, MRP Slotted Variator, 21 gram sliders Back to top Sponsor jredd29 Thu Jul 10, 2008 11:54 pm  Digg It  Del.icio.us Slashdot It!      Initiated Joined: 13 Jun 2008 Posts: 54 Pictures: 3 Gallery pictures: 2 jredd29's gallery Location: Beaufort, SC You can see the glazing of the pads on thr middle and right pads, I lightly scuffed the one on the left with sandpaper. IMG_0187.jpg: 2 Time(s) Viewed, 2.16 MB Klik here or on the thumb to look at it in real size _________________ Lance Charger 250s K&N filter, Custom MRP exhaust, Blaster front and rear shocks, Adjustable CDI, Performance coil, 130 Main jet, Yellow clutch arm springs, Blue Main spring, MRP Slotted Variator, 21 gram sliders Back to top jredd29 Fri Jul 11, 2008 12:01 am  Digg It  Del.icio.us Slashdot It!      Initiated Joined: 13 Jun 2008 Posts: 54 Pictures: 3 Gallery pictures: 2 jredd29's gallery Location: Beaufort, SC here are three mini rollers that go under the clutch arms. IMG_0189.jpg: 1 Time(s) Viewed, 1.77 MB Klik here or on the thumb to look at it in real size _________________ Lance Charger 250s K&N filter, Custom MRP exhaust, Blaster front and rear shocks, Adjustable CDI, Performance coil, 130 Main jet, Yellow clutch arm springs, Blue Main spring, MRP Slotted Variator, 21 gram sliders Back to top Sponsor jredd29 Fri Jul 11, 2008 12:09 am  Digg It  Del.icio.us Slashdot It!      Initiated Joined: 13 Jun 2008 Posts: 54 Pictures: 3 Gallery pictures: 2 jredd29's gallery Location: Beaufort, SC starting from scratch and putting everything back together. IMG_0193.jpg: 0 Time(s) Viewed, 1.21 MB replacing the mini rollers Klik here or on the thumb to look at it in real size IMG_0195.jpg: 0 Time(s) Viewed, 1.26 MB resurfaced pads Klik here or on the thumb to look at it in real size IMG_0197.jpg: 0 Time(s) Viewed, 1.72 MB first arm back on Klik here or on the thumb to look at it in real size _________________ Lance Charger 250s K&N filter, Custom MRP exhaust, Blaster front and rear shocks, Adjustable CDI, Performance coil, 130 Main jet, Yellow clutch arm springs, Blue Main spring, MRP Slotted Variator, 21 gram sliders Back to top jredd29 Fri Jul 11, 2008 12:17 am  Digg It  Del.icio.us Slashdot It!      Initiated Joined: 13 Jun 2008 Posts: 54 Pictures: 3 Gallery pictures: 2 jredd29's gallery Location: Beaufort, SC This is as far as I got. I will post some more pictures as the parts come in and will be sure to give my opinion on if these parts were worth the money. Here are the last pics for tonight IMG_0198.jpg: 0 Time(s) Viewed, 1.92 MB second arm on Klik here or on the thumb to look at it in real size IMG_0199.jpg: 0 Time(s) Viewed, 2.33 MB Waiting for my springs Klik here or on the thumb to look at it in real size _________________ Lance Charger 250s K&N filter, Custom MRP exhaust, Blaster front and rear shocks, Adjustable CDI, Performance coil, 130 Main jet, Yellow clutch arm springs, Blue Main spring, MRP Slotted Variator, 21 gram sliders Back to top BIGE Fri Jul 11, 2008 4:33 am  Digg It  Del.icio.us Slashdot It!      Sponsoring Dealer Joined: 24 Jan 2006 Posts: 4307 Pictures: 22 Gallery pictures: 18 BIGE's gallery Location: Hampton GA good job. this could get to be a sticky _________________ Blade buggies,Carter buggy's, ams (manco) , joyner, parts for almost anything MRP dealer Tucker Rocky Dealer Vega Helmet dealer I.T.P. tire and wheel dealer www.mcdonoughpowersports.com Eric Jackson Back to top Sponsor jredd29 Tue Nov 25, 2008 10:38 pm  Digg It  Del.icio.us Slashdot It!      Initiated Joined: 13 Jun 2008 Posts: 54 Pictures: 3 Gallery pictures: 2 jredd29's gallery Location: Beaufort, SC So after 4 months of pain, suffering and physical therapy, i have a newly healed wrist (broken in a rollover) I realized that I had not finished this thread, so i decided to try. Here are a few of the pctures I took while installing the new parts. IMG_0551.jpg: 2 Time(s) Viewed, 2.16 MB new parts Klik here or on the thumb to look at it in real size IMG_0558.jpg: 0 Time(s) Viewed, 2.4 MB springs installed (no pics of the busted knuckles and frustration these caused) Klik here or on the thumb to look at it in real size _________________ Lance Charger 250s K&N filter, Custom MRP exhaust, Blaster front and rear shocks, Adjustable CDI, Performance coil, 130 Main jet, Yellow clutch arm springs, Blue Main spring, MRP Slotted Variator, 21 gram sliders Back to top jredd29 Tue Nov 25, 2008 10:46 pm  Digg It  Del.icio.us Slashdot It!      Initiated Joined: 13 Jun 2008 Posts: 54 Pictures: 3 Gallery pictures: 2 jredd29's gallery Location: Beaufort, SC here are some more pics IMG_0559.jpg: 0 Time(s) Viewed, 2.17 MB plate re-installed Klik here or on the thumb to look at it in real size IMG_0560.jpg: 0 Time(s) Viewed, 2.23 MB c-clips re-attached Klik here or on the thumb to look at it in real size _________________ Lance Charger 250s K&N filter, Custom MRP exhaust, Blaster front and rear shocks, Adjustable CDI, Performance coil, 130 Main jet, Yellow clutch arm springs, Blue Main spring, MRP Slotted Variator, 21 gram sliders Back to top jredd29 Tue Nov 25, 2008 10:51 pm  Digg It  Del.icio.us Slashdot It!      Initiated Joined: 13 Jun 2008 Posts: 54 Pictures: 3 Gallery pictures: 2 jredd29's gallery Location: Beaufort, SC next IMG_0562.jpg: 0 Time(s) Viewed, 1.98 MB spring ready to be compressed Klik here or on the thumb to look at it in real size IMG_0563.jpg: 0 Time(s) Viewed, 2.53 MB compressing the spring (a kid n me trick) Klik here or on the thumb to look at it in real size _________________ Lance Charger 250s K&N filter, Custom MRP exhaust, Blaster front and rear shocks, Adjustable CDI, Performance coil, 130 Main jet, Yellow clutch arm springs, Blue Main spring, MRP Slotted Variator, 21 gram sliders Back to top Sponsor jredd29 Tue Nov 25, 2008 10:58 pm  Digg It  Del.icio.us Slashdot It!      Initiated Joined: 13 Jun 2008 Posts: 54 Pictures: 3 Gallery pictures: 2 jredd29's gallery Location: Beaufort, SC here are some more if you didn't guess already. IMG_0564.jpg: 0 Time(s) Viewed, 2.12 MB all sealed up Klik here or on the thumb to look at it in real size IMG_0565.jpg: 0 Time(s) Viewed, 2.05 MB seated in case Klik here or on the thumb to look at it in real size IMG_0567.jpg: 0 Time(s) Viewed, 2.01 MB clutch bell mounted Klik here or on the thumb to look at it in real size _________________ Lance Charger 250s K&N filter, Custom MRP exhaust, Blaster front and rear shocks, Adjustable CDI, Performance coil, 130 Main jet, Yellow clutch arm springs, Blue Main spring, MRP Slotted Variator, 21 gram sliders Back to top Display posts from previous: All Posts1 Day7 Days2 Weeks1 Month3 Months6 Months1 Year Oldest FirstNewest First  All times are GMT - 4 Hours Page 1 of 2 Goto page 1, 2  Next BuggyNews Buggy Forum Index  ~  Modifications - Mini Off Road Kart   Similar Topics Topic Author Forum Replies Posted adjustable clutch for carter 250/300 BIGE Distributor/Dealer Announcements 2 Mon Dec 01, 2008 9:45 am MALOSSI clutch on GTR 300 ageekwithabuggy Aftermarket and OEM Parts - Mini Buggy 8 Sat Nov 29, 2008 7:56 pm Clutch bearings oZ.Wolf Maintenance and Repairs - Mini Buggy 2 Fri Nov 28, 2008 4:35 pm 250cc stock cfmoto variator problems pud Maintenance and Repairs - Mini Buggy 7 Wed Nov 19, 2008 2:50 pm Dr. Pulley HIT Clutch Broken BIGE Aftermarket and OEM Parts - Mini Buggy 12 Sat Nov 15, 2008 6:11 pm

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