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<  Modifications - Mini Off Road Kart  ~  GY6 150cc exhaust header
gmc
Post Sat Jun 28, 2008 4:44 pm 
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Joined: 22 Apr 2008
Posts: 10
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Location: Queensland - Australia

Hi guys - has anyone tried grinding out the restrictive sleeve in the exhaust header (at engine/flange end) on a GY6. After fitting 10g rollers/1500 clutch spring and having the motor reving far higher, I would think grinding this sleeve out would help put more power up at the higher revs now being used more ??

Any comments ?

Thanks
Greg

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Greg

2008 Twister HammerHead 150GT
Uni-filter
Exhaust header restrictor removed
140 main jet
10g rollers
1500 torque spring
NGK Iridium spark plug
Custom Uni-filter on CVT vent
Bando race coil
Trail Tech Vapor (Tach/Speed/Eng temp)



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pud
Post Sat Jun 28, 2008 7:56 pm 
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Joined: 16 Jul 2007
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Location: west virginia

gmc wrote:
Hi guys - has anyone tried grinding out the restrictive sleeve in the exhaust header (at engine/flange end) on a GY6. After fitting 10g rollers/1500 clutch spring and having the motor reving far higher, I would think grinding this sleeve out would help put more power up at the higher revs now being used more ??

Any comments ?

Thanks
Greg


i don't know if you will gain any power but it might help on top end speed if that is what you are looking for.
with the re-stricter in it looks like it helps on bottom end power.
taking it out will have less backpressre and loose bottom end.
looks like you are doing pretty good now with the jetting i see you have.is that a stock exhaust muffler on your buggy???
thats my thoughts, lets see what the other guys think.
pud

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2006 sunl 150b
Dr. pulley 10 gram sliders, 1500 torque spring,39 tooth sprocket,2000lb winch, red neck uni filter, 125 main jet at 1,450 elevation, drilled out exhaust,ngk iridium plug,performance intake
trying a set of 10gram rollers now



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gmc
Post Sat Jun 28, 2008 10:59 pm 
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Joined: 22 Apr 2008
Posts: 10
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Location: Queensland - Australia

It is a stock exhaust system - I have just cleaned up edges and welds to help get a good flow
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Greg

2008 Twister HammerHead 150GT
Uni-filter
Exhaust header restrictor removed
140 main jet
10g rollers
1500 torque spring
NGK Iridium spark plug
Custom Uni-filter on CVT vent
Bando race coil
Trail Tech Vapor (Tach/Speed/Eng temp)



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j9m9t
Post Sun Jun 29, 2008 10:35 am 
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Padawan


Joined: 31 Mar 2008
Posts: 46
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Location: Mauriceville, Texas

JUST FOR THOUGHTS


I took my exhaust and cut the ends off and gutted the whole thing. I then took a piece of 1 1/4" ss pipe and welded in as a tip. Welded it all back together. It is louder, but it is more responsive, with this and the rejetting, new intake, new filter, springs, and 10gram rollers, and 39t sprocket this cart is far from the same as when I brought it home.

If you are going to attempt this you need to make sure you have access to a mig or tig welder. I would not attempt this with a stick welder. The muffler is extremely thin.

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'84 Honda Big Red 200
'96 Suzuki King Quad 300
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gmc
Post Wed Jul 02, 2008 5:50 am 
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Joined: 22 Apr 2008
Posts: 10
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Location: Queensland - Australia

Surley someone out there has tried this !!

If people are willing to cut open their exhaust gut it and reweld it, I would have though the restrictor sleave would be the first thing to go.

Anyone ?

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Greg

2008 Twister HammerHead 150GT
Uni-filter
Exhaust header restrictor removed
140 main jet
10g rollers
1500 torque spring
NGK Iridium spark plug
Custom Uni-filter on CVT vent
Bando race coil
Trail Tech Vapor (Tach/Speed/Eng temp)



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