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<  Modfifications - Full Sized Buggy and Sand Rails  ~  4-wheel (flat) towing
pghruby
Post Fri May 16, 2008 4:49 pm 
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When we take out buggies with us, we use a toy hauler camper trailer. The campgrounds don't always have direct access to riding areas and I do not want to break up camp each time we go out, so I have set up a buggy train that allows me to triple tow two buggies behind my truck on all four wheels.

The Yerf-Dog was easy to set up with a tow bar to the lower shock mounts, but the Joyner has no straight edges up front to mount the bar and clear the nose. I found I could mount a 3' piece of angle iron between the frame and winch and secure it to the upper a-arm bolts to give me the mounting point I needed. There is a lot of stress put on this angle, so you need a minimum of 1/4" thick stock. I could not find 1-1/2" angle that was that thick, so I ran a second piece of angle inside the first that is 1-1/4". Both angle pieces I am using are 3/16", so I have 3/8" of material bolted together with grade 8 hardware.


Left Mount.jpg: 1 Time(s) Viewed, 287.88 KB

Left Mount.jpg

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Center Mount.jpg: 0 Time(s) Viewed, 275.37 KB

Center Mount.jpg

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Right Mount.jpg: 2 Time(s) Viewed, 296.62 KB

Right Mount.jpg

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Left Joyner to Ford.jpg: 2 Time(s) Viewed, 269.24 KB

Left Joyner to Ford.jpg

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Right Joyner to Ford.jpg: 1 Time(s) Viewed, 309.17 KB

Right Joyner to Ford.jpg

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08 Joyner SandViper 250
07 Joyner SandSpider 650
06 Tank Urban Touring 150SE
04 Yerf-Dog Spiderbox 4209 GX150 (SOLD)
04 Yerf-Dog Spiderbox 3206 GX150
81 Honda Passport C70B



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pghruby
Post Fri May 16, 2008 4:55 pm 
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Additional shots below:

Yerf to Joyner.jpg: 1 Time(s) Viewed, 274.41 KB

Yerf to Joyner.jpg

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Left Train.jpg: 1 Time(s) Viewed, 260.53 KB

Left Train.jpg

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Right Train.jpg: 1 Time(s) Viewed, 287.6 KB

Right Train.jpg

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Old Train.jpg: 2 Time(s) Viewed, 186.44 KB

Old Train.jpg

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_________________
08 Joyner SandViper 250
07 Joyner SandSpider 650
06 Tank Urban Touring 150SE
04 Yerf-Dog Spiderbox 4209 GX150 (SOLD)
04 Yerf-Dog Spiderbox 3206 GX150
81 Honda Passport C70B


Last edited by pghruby on Fri May 16, 2008 5:12 pm; edited 1 time in total



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racemybuick
Post Fri May 16, 2008 5:02 pm 
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how far do you tow these? Is there a max speed you can go, like 40-45, without causing any damage to bearings, races, clutches, belts or anything?



john Very Happy

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pghruby
Post Fri May 16, 2008 5:20 pm 
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I stay under 35 mph and less than 15 miles total towing. Typically the campgrounds are within 5 miles of the ORV access and are accessed by secondary roads.

The Yerf's GY6 engine does not engage since nothing is spinning beyond the clutch bell. The clutch, belt, variator and engine do not move. I keep the the duration and speed down to prevent bearing heat up and have never had a problem with either Yerf.

The Joyner 650SS is a manual transmission, so putting it in neutral will free the rest of the drive train. I really don't worry about the bearings on this buggy, but the tires are not highway rated.

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08 Joyner SandViper 250
07 Joyner SandSpider 650
06 Tank Urban Touring 150SE
04 Yerf-Dog Spiderbox 4209 GX150 (SOLD)
04 Yerf-Dog Spiderbox 3206 GX150
81 Honda Passport C70B


Last edited by pghruby on Fri May 16, 2008 5:26 pm; edited 1 time in total



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racemybuick
Post Fri May 16, 2008 5:24 pm 
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cooooooool


john Very Happy

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LEAGUE DIRECTOR, NORTH EAST BUGGY ASSOCIATION-MBRA
Owner of THE "DOOM 150"
www.northeastbuggy.com www.MBRAonline.com
http://s101.photobucket.com/albums/m55/racemybuick/?action=view&current=8f5cfe58.pbw
www.mydune150buggy.50megs.com



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ageekwithabuggy
Post Sat May 17, 2008 11:41 am 
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how do you get the joyner to turn
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pghruby
Post Sat May 17, 2008 4:49 pm 
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ageekwithabuggy wrote:
how do you get the joyner to turn

As long as the steering is not locked, the front wheels will track which ever way force is applied to the frame. This is why it is critical to to find or create strong mount points for the tow bar.

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08 Joyner SandViper 250
07 Joyner SandSpider 650
06 Tank Urban Touring 150SE
04 Yerf-Dog Spiderbox 4209 GX150 (SOLD)
04 Yerf-Dog Spiderbox 3206 GX150
81 Honda Passport C70B



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ageekwithabuggy
Post Sat May 17, 2008 6:12 pm 
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Location: Murrieta CA.

aha so is it the same way on the yerf
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06 joyner 250 sand viper,red metallic..blue clutch spring 17 gram sliders

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Team Farm
Post Sat May 17, 2008 9:36 pm 
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PG; Vvvvery nice !!! Looks great, stonng, & well layed out.... you such a maticulous craftman !! So you obviously ready for the Memorial Day Bash at Moses Lake
See you Fri. Tj insists I bring his dirt bike (he gonna wear his Leatte neck brace), probaboly learn a bit about riding in the deep sand... GSR 150 all tuned up ready to go, Joyner cant wait !! & GSR 250 (struts still being fabricated) but will be ready Mon.

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07Joyner 650 S.S.-Weber carb;Custom headers;ign mod;
07Carter GTR250-uni;irrid.plug;exh mod;tuff custom ch.guard;
06CarterGSR150R2-Dr.Pulley clutch,;uni;140 main;irrid.pl,;Teflon variator w/9gr;1500lb.spring;mod exh;
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pghruby
Post Tue Nov 25, 2008 12:32 pm 
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It's time to start working on 4-wheel towing for the SandViper. It does not have an easy attachment point on either end, so Harbor Freight specials will get my project going...

Tow Bar.gif: 1 Time(s) Viewed, 21.63 KB
The same 5000# tow bar I currently use for the SandSpider and Spiderbox.

Tow Bar.gif

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Receiver.gif: 0 Time(s) Viewed, 30.62 KB
A 2" receiver on the rear of the SandViper will allow me to hook up all kinds things.

Receiver.gif

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_________________
08 Joyner SandViper 250
07 Joyner SandSpider 650
06 Tank Urban Touring 150SE
04 Yerf-Dog Spiderbox 4209 GX150 (SOLD)
04 Yerf-Dog Spiderbox 3206 GX150
81 Honda Passport C70B



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