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<  Modifications - Mini Off Road Kart  ~  Shimming
pghruby
Post Sat Jan 26, 2008 10:50 pm 
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ron17571 wrote:
The small nut spun off preety easy,but the big nut is being a pain,had to take a dinner break and regroup,im almost afraid of the joy of compressing the spring and getting it back together.

I have some large 3/4" sockets - I don't remember the size of that nut.

Clamp the clutch down with c-clamps using some wood and loosen the nut. When reassembling, you will be able to compress the spring by hand and clamp it with the c-clamp before you get the nut back on.

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pud
Post Sun Jan 27, 2008 12:21 am 
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i don't know if this will help but on my friends 250cc for the nut that held the clutch on we used a 1 9/16 socket it was tight and had to tap it on the nut.the 1 5/8 socket was just a little loose for me i thought and didn't want to round it off
but i think if the nut is the same on yours either one will work.
the sockets where 12 point we used and had some wear in them.
pud

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ron17571
Post Sun Jan 27, 2008 1:35 am 
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Well once i put a vise together,it wasnt to bad.17mm was the size i think.i put in a quarter inch shim and stood on it to first start the thread.well i learn about the clutch tonight!slipping the whole thing and the belt back on was interesting,i now know about those rollers,yep a few fell down.my investment in a half inch drive electric impact was worth it.


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pud
Post Sun Jan 27, 2008 2:15 am 
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sorry about that i thought you where shimming the spring on a 250cc d'oh!
well i guess the main thing is you got it the big nut that holds my clutch and spring on my 150cc is 1 1/2
pud

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2006 sunl 150b
Dr. pulley 10 gram sliders, 1500 torque spring,39 tooth sprocket,2000lb winch, red neck uni filter, 125 main jet at 1,450 elevation, drilled out exhaust,ngk iridium plug,performance intake
trying a set of 10gram rollers now



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Bejabbers
Post Sat Apr 26, 2008 8:56 pm 
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I was curious if you would get similar results if you changed to a 1500 RPM torque spring? Wouldn't the larger spring limit the amount of pulley travel like the shim does? The reason I ask is because I have already changed the torque spring and I was wondering if there would be any benefit if I added a shim as well or if that would limit the pulley travel too much. My reasoning is that a 1500 RPM spring when fully compressed might be 5/16 larger than the stock spring fully compressed therefore you might get similar results to adding a shim.


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